Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.
Everything we have published.
How a Reschedule Uses Last Night's Actuals in EDGEBIC
A reschedule plans remaining work forward from where the shop really is. See how EDGEBIC derives the resume point from your logged actuals, step by step.
How a Scheduler Pays for Itself in a Quarter: The Framework
A quarter-long payback is arithmetic, not a promise. See the framework that adds up setup, overtime, expediting, and planner time, with honest limits.
How Capacity Visibility Prevents Missed Ship Dates
You cannot fix an overload you find on ship day. See how capacity visibility catches the miss weeks early, with worked arithmetic and the honest limits.
How Drag and Drop Shows the Downstream Ripple
When you drag one operation in EDGEBIC, the later steps that may now be out of sequence turn amber. See how the downstream ripple works and how to clear it.
How Finite Capacity Scheduling Ends the Daily Firefight
Firefighting is the daily cost of a plan that ignores capacity. See how finite capacity scheduling surfaces conflicts early, with worked arithmetic and honest limits.
How Honest Promise Dates Win Repeat Customers
The date you promise is a retention decision. See how capacity-based promise dates build repeat business, with quote-simulation arithmetic and honest limits.
How One Source of Truth Ends Spreadsheet Sprawl
A dozen scheduling spreadsheets is a dozen versions of wrong. See how one computed schedule ends the sprawl, with heritage arithmetic and honest limits.
How Partial Completions Carry Forward in EDGEBIC
When an operation is half done or marked complete short of plan, EDGEBIC keeps the logged hours and re-plans only the remainder. See how partial work carries forward.
How Piece Counts Feed the EDGEBIC Schedule
Pieces and hours are two views of the same work. Learn how EDGEBIC converts between them with an effective rate and how good piece counts roll into the plan.
How Schedule Stability Lowers Overtime
Most overtime is a reaction to a plan that keeps changing. See how a stable schedule cuts the catch-up premium, with worked arithmetic and honest limits.
How Better Scheduling Frees the Cash Trapped in WIP
Work in process is cash standing on the floor. See how release-timing scheduling frees working capital, with backward-scheduling arithmetic and the honest limits.
How Supervisors Use the EDGEBIC Dispatch View
The dispatch view turns the scheduler's decisions into a per-person, per-day work list a supervisor can hand out at shift start. Here is how it fits the supervisor's day.