ERP Scheduling Add-On

An ERP scheduling add-on is a finite capacity scheduler that runs beside your ERP instead of replacing it. The ERP stays the system of record; the add-on takes the open orders and routings, schedules them against the capacity you really have, and writes achievable dates back. You keep the system you have paid for and gain the one thing it cannot do.

EDGEBIC (RMDB 2.0) by User Solutions is that add-on. It works alongside SAP, Epicor, NetSuite, QuickBooks, Fourth Shift or any ERP that exports Excel, CSV or database tables, and costs $25,000 one time. BAE Systems bought an ERP with MRP and CRP, was not satisfied with its capacity constraint recognition, and discontinued the ERP scheduling module in favour of RMDB.

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EDGEBIC resource calendar showing utilization, assigned load and free capacity by work center and shift
Resource Calendar: utilization, backlog and free capacity by shift and work center

Why ERP Scheduling Produces Dates the Floor Cannot Hit

ERP systems were built to process transactions, and their scheduling modules plan with infinite capacity. The module assumes the work center is free, applies a fixed lead time per item and prints a date. Nothing in that calculation asks how much work is already booked on the machine, whether a certified operator is available, or whether the tooling is on site. The arithmetic is sound and the answer is unachievable, which is why the real schedule so often ends up in a spreadsheet beside the ERP. The symptoms are consistent:

  • Work center load regularly exceeds the hours the shift actually has
  • Promise dates come from a lead time, not from what is booked
  • The bottleneck is named only after it has made jobs late
  • A machine is scheduled while its certified operator is committed elsewhere
  • The planner rebuilds the ERP schedule by hand every morning
  • Nobody can say what a rush order would push out

ERP Scheduling Module or a Standalone Scheduler?

The module is already connected to your data, which is a real advantage. A dedicated finite capacity scheduler is better at the job itself and far faster to re-plan. The add-on pattern takes both: the ERP keeps the data, the scheduler does the scheduling. For the longer version, see how an ERP module compares with a dedicated scheduler.

What moves between the two systems

DirectionWhatHow
ERP to EDGEBICOpen orders with due dates and quantities, items, bills of material, routings with setup and run times, work centers and shift calendars, actuals from the floorExcel, CSV or a database table, via a saved import mask
EDGEBIC to ERPOperation-level start and finish dates, achievable promise dates, work center load and free capacity, the named bottleneck, what-if variants held outside the live planExcel, CSV or a database write, on the schedule you approve

No middleware, no custom API project, and no second master for your item data. If your ERP can produce a spreadsheet, it can feed a schedule.

RMDB and EDGEBIC: The Scheduling Layer Your ERP Is Missing

RMDB adds finite capacity scheduling to any ERP by evaluating every constraint before it commits an operation: machine capacity, labor availability, material on hand and tooling. An operation is only placed when all of them line up, so the dates the ERP ends up holding are dates the plant can hit. EDGEBIC keeps that engine and adds the planning board, the optimizer and the what-if workbench on top of it.

  • Finite capacity scheduling across machines, labor, materials and tooling
  • Import masks for Excel, CSV and database tables, saved and repeatable
  • Achievable promise dates written back to the ERP
  • What-if scenarios held in memory, so the live plan is never disturbed
  • Work center load and free capacity by shift
  • The bottleneck named before the week starts
  • Operator skills and certifications as a real constraint
  • Sequence-dependent setups charged at their true length
  • Sub-assembly scheduling up to 10 levels deep
  • Your purchasing, inventory and accounting processes left untouched
EDGEBIC planning board showing a finite capacity schedule of operations across work centers
Planning Board: every operation on every machine, rescheduled to finite capacity when you drag one

Four Ways to Schedule Around an ERP

The question is not which system is better software. It is which one knows your real capacity, and how quickly the plan can be rebuilt when the floor changes.

Your ERP scheduling moduleA spreadsheet beside the ERPEnterprise APSEDGEBIC as the add-on
Capacity modelUsually infinite, with a fixed lead time per itemWhatever you built by handFinite, deep constraint modellingFinite across machines, labor, materials and tooling
Where the data livesIn the ERPRe-keyed from the ERPIn the APS, often a second masterStays in the ERP; the schedule reads and writes back
Replaces the ERPIt is the ERPNoSometimes, in partNo, by design
Time to livePart of the ERP projectHours, then foreverMonths, usually consultant-ledDays to weeks (Plastilite: 5 days with Fourth Shift)
When the floor changesRerun the regen, often overnightRebuild the sheetReplansDrag one operation and everything downstream re-plans
PricingIncluded or quoted as a moduleFree, and it costs you the weekAnnual per-seat subscription or a $50K+ project$25,000 or $35,000, one time

An ERP scheduling module bought, evaluated and discontinued in favour of RMDB

BAE Systems

BAE Systems had already purchased an ERP with MRP and capacity requirements planning. On use, it was not satisfied with the system's capacity constraint recognition: the plans it produced did not reflect what the operation could actually do.

Rather than replace the ERP, BAE discontinued its scheduling module and ran capacity and production planning on RMDB beside it. That is the add-on pattern in one sentence, from an organisation with no shortage of software options.

Read the full story

ERP Add-On Results

Raw ERP data to a complete optimized schedule, with full Fourth Shift integrationPlastilite Corporation
5 days
ERP scheduling discontinued in favour of RMDB finite capacity planningBAE Systems
Module retired
Scheduled alongside an AS400 ERP with a 6-month labor horizonCummins Engine
33 sites
Accurate labor scheduling added beside an existing MRP systemINCON Incorporated
Labor accuracy

How an ERP Scheduling Integration Actually Runs

Nothing is migrated, so this is a week of work rather than a project. Plastilite did it Monday to Friday.

  1. 01Export. Pull open orders, items, bills of material, routings and work centers out of the ERP as Excel, CSV or a table. Existing formats are fine.
  2. 02Map once. Build the import mask in EDGEBIC so the columns line up. Saved, so every later refresh is one click.
  3. 03Schedule. Run the finite capacity schedule, see the load per work center and shift, and find out which resource is really setting the pace.
  4. 04Write back. Approve the plan and send the operation dates and promise dates to the ERP, so quoting and customer service work from the same numbers.
  5. 05Keep it current. Refresh on your cadence, usually daily or per shift, and re-plan against actuals from the floor.

EDGEBIC Pricing: Published, One-Time

Two editions of EDGEBIC by User Solutions, both perpetual licenses with updates included and no per-seat annual fee. EDGEBIC is an installed Windows application, not a subscription service. See EDGEBIC pricing and editions or how this compares with the market.

EditionWhat it includesOne-time license
EDGEBIC APSFinite capacity scheduling and optimization: graphical routing designer, forward and backward scheduling, Theory of Constraints anchoring, parallel work centers, sequence-dependent setup, lot streaming, operator skills, and a two-layer schedule optimizer.$25,000
EDGEBIC CompleteEverything in EDGEBIC APS plus MRP, inventory, purchasing and material pegging, so material availability constrains the schedule alongside machines and labor.$35,000

Works Alongside Your ERP

Your ERP stays the system of record. Orders, routings, work centers and actuals come into EDGEBIC from Excel, CSV or database tables, and finite capacity schedules and realistic dates go back out. No middleware and no custom API project. Step-by-step integration guides, one per system:

Using a different system? Any ERP that exports Excel, CSV or database tables works. See EDGEBIC ERP integration and the ERP scheduling add-on.

Frequently Asked Questions

See it scheduling your own ERP data

Book a free live demo. Export a week of open orders and routings from your ERP, and watch a finite capacity schedule get built from them in the session.

Or see EDGEBIC ERP integration, RMDB features or pricing and editions.

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