Advanced Planning and Scheduling Software With a Published Price

Advanced planning and scheduling (APS) software plans and sequences production against every real constraint at once (machines, labor, tooling, shifts and material) and replans when something changes. EDGEBIC (RMDB 2.0) by User Solutions is APS for discrete manufacturers: finite capacity scheduling, what-if scenarios and a mathematical optimizer in one installed application.

Built for small and mid-size plants that have outgrown spreadsheets or an ERP scheduling module, without a months-long enterprise APS project. $25,000 one time, not a subscription.

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EDGEBIC planning board showing a finite capacity schedule of operations across work centers
Planning Board: every operation on every machine, rescheduled to finite capacity when you drag one

APS, MRP and ERP Scheduling: What Each One Decides

The three get used interchangeably and they are not the same thing. What separates them is the question each one answers, and what it assumes about the hours in your week.

What it decidesWhat it assumes about capacity
MRPWhat to buy and make, and when, from the bill of material and demandThat the hours exist. It applies a fixed lead time per level and does not check
ERP scheduling moduleA date for each work order, usually by working back from the due dateUsually infinite: the work center is treated as always available
APSWhich job runs on which resource, in what order, and what moves when something changesFinite: it places an operation only when the machine, the operator, the tooling and the material are genuinely free

What sequencing is worth, in hours

The part an ERP date cannot give you is order. Take twelve jobs on one machine across three setup families, four jobs in each, with a 45 minute changeover whenever the family changes. Run them in the order the orders arrived and you can hit a family change at every one of the eleven transitions: 495 minutes, a little over eight hours of the week spent changing over.

Group them by family and there are two family changes instead of eleven: 90 minutes. The same twelve jobs, the same machine, the same people, and 405 minutes back, near enough a full shift. That is one machine and one week. Multiply it by the number of constrained work centers you run, and sequencing stops looking like a detail.

EDGEBIC holds this as a sequence-dependent setup matrix, so the schedule charges the real changeover between each pair of families rather than an average. Going deeper: what advanced planning and scheduling means, how APS differs from an ERP scheduling module and MRP compared with APS.

What Makes EDGEBIC Real APS

An APS system earns the name by modelling the constraints an ERP leaves out. These are all in EDGEBIC APS, the $25,000 edition.

  • Forward and backward finite capacity scheduling
  • Machines, labor, tooling and material constrained at the same time
  • Theory of Constraints anchoring around the bottleneck
  • Parallel work centers, true alternates and machine pools
  • Sequence-dependent setup matrix with setup families
  • Lot streaming with transfer batches and overlap
  • Operator skills, certifications and shift rosters
  • Two-layer optimizer with Google OR-Tools CP-SAT
  • What-if scenarios and quoting, compared before you commit
  • Shop-floor kiosk for operator punches and piece counts
  • Reports for OEE, utilization, on-time delivery and earned value
  • MRP, inventory, purchasing and material pegging in EDGEBIC Complete
EDGEBIC optimizer workbench building a what-if variant with weekend work, longer days, added machines or outside operations
Optimizer Workbench: test a what-if variant in memory and compare it with the plan you run today
EDGEBIC setup matrix showing from-family to-family changeover times in minutes
Setup Matrix: sequence-dependent changeovers charged at their real length

Retired the ERP planning module for finite capacity planning

BAE Systems / Ordnance Systems, Inc.

BAE Systems / Ordnance Systems had an ERP with MRP and capacity requirements planning, but it let planners enter a master schedule that exceeded available capacity and gave little warning when they did. The team stopped using it for production planning.

After sending sample data from its ERP for review, it selected RMDB, the engine behind EDGEBIC, and had most of its bills of resource, inventory items and work centers loaded in a very short time. Marc Phillippi, ERP Systems Manager, called it a vital tool in the plant's production planning and scheduling.

Read the BAE Systems story

EDGEBIC vs ERP Scheduling Modules, Spreadsheets and Enterprise APS

Where EDGEBIC sits among the options. It does the finite capacity work of enterprise APS at a price and implementation time a mid-size plant can absorb.

SpreadsheetERP scheduling moduleEnterprise APSEDGEBIC APS
Capacity modelWhatever you build by handUsually infinite capacity with fixed lead timesFinite, deep constraint modellingFinite across machines, labor, tooling and shifts
Setups and alternatesManualFixed setup times, limited alternatesYesSetup matrix by family, parallel and alternate work centers
OptimizationNoneRarelyYes, often an extra moduleIncluded: multi-run search plus CP-SAT
What-if scenariosCopy the fileRarelyYesYes, run in memory and compared side by side
Works with your ERPManual re-keyingIt is the ERPPre-built connectors to major ERPsAny ERP that exports Excel, CSV or database tables
ImplementationHoursPart of the ERP projectMonths, usually consultant-ledDays to weeks (Plastilite: 5 days with ERP integration)
PricingFreeIncluded or an add-on moduleAnnual per-seat subscription or a $50K+ project$25,000 one time ($35,000 with MRP)

Comparing APS Vendors

The APS field for discrete manufacturing includes PlanetTogether, Siemens Opcenter APS (Preactor), Epicor, Asprova, DELMIA Ortems and EDGEBIC. EDGEBIC differs on published one-time pricing, implementation in days, ERP independence and optimization included in the base edition. Head-to-head comparisons:

New to the category? Start with what advanced planning and scheduling is, APS vs ERP scheduling and the best APS software compared.

EDGEBIC Pricing: Published, One-Time

Two editions of EDGEBIC by User Solutions, both perpetual licenses with updates included and no per-seat annual fee. EDGEBIC is an installed Windows application, not a subscription service. See EDGEBIC pricing and editions or how this compares with the market.

EditionWhat it includesOne-time license
EDGEBIC APSFinite capacity scheduling and optimization: graphical routing designer, forward and backward scheduling, Theory of Constraints anchoring, parallel work centers, sequence-dependent setup, lot streaming, operator skills, and a two-layer schedule optimizer.$25,000
EDGEBIC CompleteEverything in EDGEBIC APS plus MRP, inventory, purchasing and material pegging, so material availability constrains the schedule alongside machines and labor.$35,000

Works Alongside Your ERP

Keep your ERP as the system of record. Orders, routings, work centers and actuals come into EDGEBIC from Excel, CSV or database tables, and finite capacity schedules and realistic dates go back out. No middleware and no custom API project. Step-by-step integration guides:

Using a different system? Any ERP that exports Excel, CSV or database tables works. See EDGEBIC ERP integration and the ERP scheduling add-on.

APS Software FAQs

See APS run on your own jobs

Send an export from your ERP. We will schedule it in EDGEBIC to finite capacity and show you the result against your own numbers.

Or see production scheduling software, production planning software or RMDB features.

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