Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.
Everything we have published.
Staleness Protection in the Optimizer
If the schedule changes while an optimizer proposal is open, Accept refuses to overwrite it. Here is how the snapshot stamp catches drift and protects your data from a stale apply.
Standing Up the Kiosk and Logging a First Shift in EDGEBIC
A shop-floor kiosk walkthrough: bring a terminal online, run one operation from setup to complete, count pieces, and hand off the shift with real actuals.
SYSPRO to EDGEBIC: The Data Mapping Reference
SYSPRO data export scheduling field by field: map stock codes, work centers, BOM operations, WIP jobs and labor into EDGEBIC masks with load order and upsert rules.
Syteline to EDGEBIC: The Data Mapping Reference
Syteline data export scheduling field by field: map items, resources, routings and job orders into EDGEBIC masks, with conversions and upsert rules.
The Anomaly Report Flags a Job I Think Is Fine
Not every anomaly row is a defect. Warning-level checks flag normal schedule texture, some findings are advisory, and stale data can flag a job already fixed. Here is how to tell a false alarm from a real one.
The Cash Conversion Benefit of Shorter Lead Times
Shorter lead times shorten the gap between spending on material and collecting on the invoice. That freed cash is working capital scheduling returns without a loan.
The Compounding Return on Delivery Reliability
On-time delivery is not a one-time win. Each reliable ship feeds the next: less expediting, more stable plans, calmer capacity, and reliability that reinforces itself.
The Data-Import Governance Workflow in EDGEBIC
The data-import governance workflow in EDGEBIC: who owns the masks, how dry runs and result outcomes keep loads safe, and the review discipline that protects the schedule.
The On-Time Job Count Metric in Optimization
On-time job count is the plainest optimizer measure: how many jobs land by their due date. Here is how EDGEBIC computes it, how it breaks ties, and why it complements weighted tardiness.
The Optimizer Explain Dialog and Audit Trail
The Explain dialog tells the plain-language story of an optimization, and Accept saves that exact story to the audit log. Here is what each records and why they match.
The Per-Order Build-to-Inventory Override in EDGEBIC
How a single manufacturing order can override a product's make-to-stock or make-to-order policy in EDGEBIC, and how the hybrid build method lets exceptions ride on top of a default.
The Quality Dividend of a Realistic Production Load
An overloaded schedule pushes operators to double up, skip steps, and rush, and each of those makes defects. A load that fits the shift is a quieter, cleaner floor.