Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.
Everything we have published.
EDGEBIC for Signage and Large-Format: Machine Scheduling
Signage and large-format print scheduling in EDGEBIC: route jobs to alternate printers with speed factors, split rush runs across parallel machines, and hold due dates.
EDGEBIC for Spring Manufacturing: Coiler Pools and Secondary Ops
Spring manufacturing scheduling in EDGEBIC: pool interchangeable coiling machines, price wire-diameter changeovers, and coordinate heat treat, grinding, and plating in dependency order.
Enabling Parallel Processing in a Quote Scenario in EDGEBIC
A quote scenario can allow parallel processing and cap how many work centers run at once. See when it shortens the simulated date and when the routing has to support it.
Exploding a Parent's Demand Into Component Demand in EDGEBIC
How a planned order becomes requirements on its components: quantity-per, why the explosion dates at the parent's release, and why it explodes the quantity you will actually start.
How a Won Quote Becomes the Schedule Without Re-Entry
The delivery date you simulated to win the order becomes the plan you run, with no second keying. See how quote simulation carries into the live schedule.
How Alternative Work Centers Keep a Hot Job Moving
When the preferred machine is booked solid, a qualified alternate runs the step instead. See how routing flexibility turns a stalled job into a delivered one, with the honest trade.
How Backward Scheduling Delays Raw Material Staging
Backward scheduling tells you the latest date material is needed, not the earliest: how scheduling from the due date keeps raw stock in the stockroom instead of staged on the floor.
How Kiosk Capture Replaces the Paper Clipboard
Operators tap start and stop at the machine instead of filling in a shift-end sheet a clerk re-keys the next morning. See the clerical time and data errors that go away.
How One Plan Aligns Sales and Production Promises
Sales and production alignment starts with one schedule both sides read: how a shared finite-capacity plan replaces optimistic promises with dates the floor can actually hit.
How Parallel Machines Clear a Big Lot Faster
When a work center holds several identical machines, load balancing spreads a large lot across them so it finishes in a fraction of the time. See the arithmetic and the limits.
How Planned Downtime Modeling Keeps the Schedule Honest
Model preventive maintenance, holidays, and shift gaps as capacity the plan can see, so scheduled jobs never land on hours the machine was never going to work.
How Realistic Handoff Time Keeps Promise Dates Honest
The hours a job spends between operations, waiting, moving, in transit, are real. See how queue, move, and transit time enter the plan so promise dates stop being optimistic.