Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.
Everything we have published.
An Operator Pin Left a Step Unscheduled: Why, and the Fix
Pinning a step to one operator narrows its qualified pool to exactly that person, so if they are not certified, rostered, and available, the step has no one to run it.
Boosting a Work Center's Capacity in a Quote Scenario in EDGEBIC
A capacity override in a quote scenario multiplies one machine's effective hours (1.5 means 150 percent) to test a second shift or overtime and see how far it pulls the promised date in.
EDGEBIC for Cabinet and Casework: Make-to-Order Scheduling
Cabinet and casework scheduling in EDGEBIC: schedule backward from the install date, pool interchangeable CNC and edgebanding machines, and keep multi-step millwork jobs on track.
EDGEBIC for Commercial Bakery: Oven and Line Scheduling
Commercial bakery scheduling in EDGEBIC: model ovens as one-load-at-a-time resources, stream lots from mixing to packaging, and keep proofers and lines fed across shifts.
EDGEBIC for Craft Brewing and Distilling: Tank Scheduling
Craft brewery and distillery scheduling in EDGEBIC: model fermenters and stills as single-load vessels, schedule backward from the packaging date, and pool interchangeable tanks.
EDGEBIC for Dairy Processing: CIP and Changeover Scheduling
Dairy processing scheduling in EDGEBIC: price clean-in-place changeovers in a setup matrix, model pasteurizers as continuous processes, and sequence runs to protect line time.
EDGEBIC for Forging Shops: Press and Furnace Scheduling
Forging scheduling in EDGEBIC: schedule the forge press as the constraint, feed it from the heat furnace, price die changeovers, and anchor jobs to protect ship dates.
EDGEBIC for Gasket and Seal Makers: Die Changeover Scheduling
Gasket and seal manufacturing scheduling in EDGEBIC: price die and material changeovers in a setup matrix, pool die-cutting presses, and stream lots to downstream finishing.
EDGEBIC for Nutraceuticals: Supplement Batch Scheduling
Nutraceutical and supplement batch scheduling in EDGEBIC: sequence allergen and cleaning changeovers, pool tablet presses, and stream lots so blending, pressing, and bottling stay fed.
EDGEBIC for Pet Food: Extrusion and Changeover Scheduling
Pet food production scheduling in EDGEBIC: model the extruder as a continuous process, sequence species and formula changeovers, and keep drying and packaging fed across shifts.
EDGEBIC for Plating and Anodizing: Tank Line Scheduling
Plating and anodizing scheduling in EDGEBIC: schedule batch tank lines against finite capacity, treat plating tanks as continuous-process work centers, and stream racks to finishing.
EDGEBIC for Powder Coating: Color Changeover Scheduling
Powder coating scheduling in EDGEBIC: price color and booth changeovers in a setup matrix, campaign light-to-dark runs, and schedule the cure oven against finite capacity.