Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.
Everything we have published.
Eight Production Actuals Mistakes (and the Symptom Each One Produces)
Production actuals mistakes that quietly corrupt a schedule: weekly logging, habitual backfill, sibling edits, unstamped completions, and how to spot each.
An Epicor Plant's First Week With EDGEBIC (An Illustrative Walkthrough)
An illustrative Epicor plant scheduling improvement, day by day: scope, exports, resource groups, the first finite capacity plan, and the parallel run.
Available to Promise in EDGEBIC: The Calculation Behind a Safe Answer
The available to promise calculation tells sales what is still free to sell. Here is how EDGEBIC computes discrete and cumulative ATP, negatives included.
8 Backward Scheduling Mistakes That Break Just-in-Time Plans
Backward scheduling mistakes that quietly send jobs forward or make them late: missing due dates, late cut off dates, pinned anchors, and wrong lead times.
8 Bottleneck Scheduling Mistakes in EDGEBIC
The bottleneck scheduling mistakes that stop anchor scheduling working: the missing target date, the new-job trap, empty buffers, and five more.
Eight Configuration Mistakes in EDGEBIC (and What They Look Like)
Scheduling software configuration mistakes rarely error out: a policy that never ran, drags that vanish, totals that double. Eight symptoms, real causes.
8 Customer and Department Setup Mistakes in EDGEBIC
Customer credit limit and department mistakes that mislead planners: deleted accounts, stale capacity numbers, and status pills that block nothing.
8 Production Dashboard Mistakes That Send Planners the Wrong Way
Production dashboard mistakes are rarely bad data: the eight ways planners misread the EDGEBIC cockpit, the symptom each shows, and the correct reading.
Department Capacity Analysis in EDGEBIC: How the Numbers Are Built
Department capacity analysis explained: the utilization formula, color thresholds, the plant-wide roll-up, and why the bar is a planning lens not a live load.
7 Routing Dependency Mistakes and the Schedules They Break
Routing dependency mistakes that quietly break a schedule: missing links, one-legged joins, circular chains, repeated machines, and double-counted transit.
Eight Deployment and Database Mistakes in EDGEBIC (and the Fixes)
The manufacturing software deployment mistakes that cost a weekend: an empty database after a provider switch, a password that will not decrypt, no backup.
Shop Floor Actuals Tracking in EDGEBIC: What Gets Captured and Why
Shop floor actuals tracking explained: what an actual is, how kiosk punches and daily grids capture it, and why only run time counts as production hours.