Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.

Setup Family Sequencing: The Changeover Multiplier Every Job Shop Planner Needs
Grouping similar jobs by setup family cuts changeover time 30–50%. Learn setup matrix construction, sequence-dependent optimization, and SMED applied to scheduling decisions.

Closing the Loop: How Shop Floor Actuals Feed Back Into Your Production Schedule in Real Time
Learn how closed-loop scheduling uses shop floor actuals—run times, setup durations, downtime, and scrap—to continuously improve production schedule accuracy.

SKU Rationalization: How to Cut Product Complexity Without Hurting Sales
SKU rationalization reduces product complexity, improves margins, and simplifies production scheduling. Learn the process, metrics, and how to execute a rationalization program.

Standard Costing in Manufacturing: Variance Analysis and How Scheduling Improves Accuracy
Understand standard costing, variance analysis, and why scheduling software is essential for maintaining accurate standards and minimizing unfavorable cost variances.

Your Supplier Is Also Constrained: How to Model Supplier Capacity in Your Production Schedule
Learn how to model supplier capacity constraints in your production schedule to avoid late deliveries, reduce disruptions, and improve supply chain reliability.

Supply Chain Disruptions: Causes, Impacts, and Scheduling Strategies for Manufacturers
Learn how supply chain disruptions affect production scheduling and discover proven strategies to maintain schedule adherence when your supply chain breaks down.

Sustainable Manufacturing: Strategies for Reducing Waste, Energy, and Emissions
Discover how sustainable manufacturing reduces waste, cuts energy costs, and lowers emissions — and how production scheduling software drives greener factory operations.

TEEP vs. OEE: The Equipment Effectiveness Metric You're Not Measuring
Most manufacturers track OEE but ignore TEEP. Learn how Total Effective Equipment Performance reveals hidden capacity and drives smarter capital investment decisions.

When Tooling Is Your Bottleneck: Scheduling Tools, Fixtures, and Dies Like Machines
Most shops optimize machine schedules but ignore tooling constraints. Learn how to identify, model, and schedule fixtures, dies, and jigs to eliminate hidden capacity losses.

Tooling and Die Shop Scheduling: Managing Complex Single-Unit Jobs from Design to Delivery
Tooling and die shop scheduling software that handles single-unit jobs, design changes, EDM bottlenecks, heat treat integration, and first-shot try-out scheduling for mold and die makers.

Warehouse Management for Manufacturers: Organization, Tracking, and Scheduling Integration
Learn how to organize and manage manufacturing warehouse operations — and how connecting warehouse management to production scheduling eliminates material delays and shortages.

Weld Shop and Custom Fabrication Scheduling: Managing Certified Welders, Inspection Holds, and Multi-Operation Jobs
Weld shop scheduling software that handles certified welder assignment, WPS matching, PWHT furnace scheduling, NDT inspection holds, and multi-operation fabrication sequences.
