Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.
Everything we have published.
Getting More Out of the Machine That Sets Your Pace
Bottleneck utilization improvement comes from protecting the constraint, not pushing it. Load ratios, the anchor mechanism, and what scheduling cannot fix.
The End of the Daily Expedite List
Reduce expediting in manufacturing by removing its causes: impossible promises, invisible overloads, and priority that lives in heads instead of the plan.
When the Schedule Stops Changing Every Morning
Reduce schedule changes in manufacturing with scoped reschedules, preserved actuals, and deferred apply. The mechanisms, the audit trail, the honest limits.
Overtime as a Decision, Not a Surprise
Reduce manufacturing overtime by finding the overload weeks early and removing the hours that caused it. Worked capacity arithmetic and the honest limits.
Less WIP Without Less Output
Reduce work in process manufacturing by controlling when jobs start, not how fast they run. Backward scheduling arithmetic, overlap, and the honest limits.
From All-Day Replan to a Coffee Break
Reduce production planning time by automating the arithmetic and keeping the judgement. Where planner hours go, what a run replaces, and what stays manual.
How Much Capacity Are You Already Losing?
Hidden capacity loss in manufacturing comes from five sources. Here is the arithmetic to size each one at your own work centers before you buy anything.
How to Calculate Scheduling Software Payback (With Your Own Numbers)
A scheduling software payback calculation you can defend: four measured inputs, the arithmetic, a worked example, and the assumptions that change the answer.
Infor Scheduling Gaps (And How EDGEBIC Fills Them)
Infor finite capacity scheduling gaps plants report: infinite-capacity dates, flat work center capacity, sequence-dependent setups, slow what-if answers.
Infor to EDGEBIC: The Data Mapping Reference
Infor data export scheduling field by field: map items, work centers, routings, orders and reported hours into EDGEBIC masks, with conversions and upsert rules.
Deciding What Runs First
Production job priority sequencing in EDGEBIC works in three layers: the dispatch order, the slot strategy inside a machine, and the optimizer's orderings.
Why a Stable Schedule Beats a Perfect One
Production schedule stability in EDGEBIC comes from six mechanisms: immutable actuals, frozen routings, mode blast radius, machine locks and a stability goal.