Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.

Throughput Rate in Manufacturing: Formula, Benchmarks, and Optimization
Calculate manufacturing throughput rate accurately, compare against industry benchmarks, and apply proven optimization strategies to increase production output without adding capacity.

WIP Management in Manufacturing: Reduce Work-in-Process, Increase Flow
Master WIP management with formulas for optimal WIP levels, industry benchmarks, and strategies to reduce work-in-process inventory by 25-40% while improving throughput and delivery.

15 Manufacturing Cost Reduction Strategies That Actually Work
Cut manufacturing costs with 15 proven strategies across scheduling, labor, materials, quality, and overhead. Real examples with measurable savings potential.

How to Measure Manufacturing Productivity (5 Key Metrics)
Measure manufacturing productivity accurately with 5 proven metrics. Includes formulas, benchmarks, and practical strategies to improve output per labor hour.

10 Production Planning KPIs for Better Schedules
Track the 10 production planning KPIs that drive schedule quality. Covers schedule adherence, capacity utilization, plan stability, and more with formulas.

Manufacturing Quality Metrics: Build Your Dashboard
Build a manufacturing quality metrics dashboard with the right KPIs. Covers first pass yield, DPMO, COPQ, and SPC metrics with formulas and target ranges.
