Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.
Everything we have published.
8 Data Import Mistakes That Cost Manufacturers a Week
Data import mistakes manufacturing teams repeat: unmapped required fields, missing unit conversions, split routing files, and zeros that overwrite good values.
Inside an EDGEBIC Scheduling Run: The Phases of One Pass
How a scheduling engine works phase by phase: pre-flight validation, capacity rebuild, order sort, and the per-job pipeline that produces every date on the grid.
Eight Instance and Utilization Mistakes That Produce Unhittable Plans
Machine utilization setting mistakes are silent: wrong instance counts, mixed pools, One Per Day on the wrong machine, headroom that lives nowhere. With fixes.
8 Manufacturing Inventory Mistakes That Quietly Break Your Schedule
Manufacturing inventory mistakes rarely announce themselves. Here are eight configuration errors, the symptom each produces, and the check that catches it.
Locked Jobs and the Never-Worse Guarantee in EDGEBIC
The schedule optimizer guarantees in EDGEBIC: why the never-worse clamp is enforced not promised, why some jobs reproduce exactly, and what determinism buys.
Eight Lot Streaming Configuration Mistakes (and What They Look Like)
Lot streaming configuration mistakes that silently disable operation overlap: batch sizes above order quantity, transit days, and continuous-process flags.
Make to Stock vs Make to Order in EDGEBIC: How the Policy Resolves
Make to stock vs make to order scheduling: how EDGEBIC resolves build policy per order, inflates for yield, and turns product lead time into a delivery tail.
10 Master Production Schedule Mistakes That Wreck the Build Plan
Master production schedule mistakes that quietly corrupt a build plan: draft orders, half-set product flags, phantom builds, and fences read as locks.
8 Multi-Shift Scheduling Mistakes (and How to Spot Them)
The multi shift scheduling mistakes that break capacity in EDGEBIC: shifts that describe the gross clock, empty shifts, global shift overrides, and six more.
Operator and Skill Scheduling Mistakes to Avoid
The operator scheduling mistakes that quietly break a labor-constrained plan: attention left at zero, expired certifications, roster gaps, and unwanted pins.
Schedule Optimizer Mistakes Planners Make
The schedule optimizer mistakes that waste runs in EDGEBIC: misreading no-improvement, fighting locked jobs, optimizing bad data, and judging by one KPI row.
8 Parallel Work Center Configuration Mistakes in EDGEBIC
Parallel work center configuration mistakes that break multi machine scheduling: duplicate shifts, the wrong category, an unread factor, and five more.