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Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.

How the platform actually works: scheduling, optimization, the shop floor and ERP data.

Troubleshooting
Troubleshooting

A Job Was Booked on a Holiday or Downtime Day

When a schedule shows work on a plant holiday, a machine holiday, or a downtime window, the calendar was almost always changed after scheduling ran. Here is how to find which one and clear it.

August 2, 20266 min read
Troubleshooting
Troubleshooting

A Job Was Scheduled Far in the Future

When the engine places a job weeks or months out with no obvious reason, the cause is one of five things: a booked machine, a low utilization cap on the order, no valid shifts, blocked calendar days, or a misentered start date.

August 2, 20267 min read
Troubleshooting
Troubleshooting

A Material Step Is Showing Labor Hours

A material-only routing step is meant to be instant, with no machine and no hours. When one shows labor hours or tracked time, here is why it happens and how to clear it.

August 2, 20266 min read
Troubleshooting
Troubleshooting

I Set Move Hours or Teardown Hours and Nothing Changed

Move hours and teardown hours are fields the scheduler does not read, so setting them has no effect on the plan. Here is which field to use instead for buffer time or overlap.

August 2, 20266 min read
Troubleshooting
Troubleshooting

A Deleted Machine Instance Left a Schedule Broken

When a schedule row points at a machine instance that no longer exists, the Gantt and capacity reports cannot resolve it. Here is why it happens and the two ways to clear it.

August 2, 20266 min read
Troubleshooting
Troubleshooting

A Setup Family Change Did Not Take Effect

You reassigned a product's setup family or edited a family changeover cell, but the schedule still charges the old setup time. Here are the four documented causes and how to fix each.

August 2, 20267 min read
ERP Integration (EDGEBIC)
ERP Integration (EDGEBIC)

Acumatica to EDGEBIC: The Data Mapping Reference

Acumatica data export scheduling field by field: map stock items, work centers, BOM operations, production orders and labor into EDGEBIC masks with load order rules.

August 2, 202611 min read
Worked Examples
Worked Examples

Adding a Rush Order to a Full Schedule: Watching the Ripple in EDGEBIC

A rush order scheduling walkthrough: drop a priority-1 job into a booked week, reschedule the unstarted work, and read exactly which jobs slip and which hold.

August 2, 202610 min read
Troubleshooting
Troubleshooting

An Imported Work Center Has No Capacity

A machine imported from a spreadsheet or database can arrive without the three things it needs to schedule: instances, shifts, and an active flag. Here is how to spot which one is missing and fix it.

August 2, 20266 min read
Inventory & Planning
Inventory & Planning

ATP Discrete vs Cumulative: Reading the Two Promise Columns in EDGEBIC

EDGEBIC shows available-to-promise in two columns. Learn what discrete ATP at each supply point means, how cumulative ATP carries forward, and how to quote a delivery from them.

August 2, 20267 min read
Worked Examples
Worked Examples

Building a Multi-Level Assembly Routing in EDGEBIC

A multi-level BOM walkthrough: build a sub-assembly with its own routing, feed it into a parent as a material step, and schedule both so the component is ready first.

August 2, 202611 min read
Admin & Deployment
Admin & Deployment

Choosing a Database for EDGEBIC: The IT Decision

Choosing a database for EDGEBIC as an IT decision: matching SQLite or SQL Server to team size and data ownership, who owns backups, and how to move between them later.

August 2, 20268 min read
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