Blog

Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.

How the platform actually works: scheduling, optimization, the shop floor and ERP data.

Troubleshooting
Troubleshooting

My Transfer Batch Is Larger Than the Order Quantity

When a transfer batch bigger than the order quantity produces no operation overlap, the engine capped it to the whole order, so there is no partial batch to hand off early. How to size it right.

August 4, 20266 min read
Shop Floor Execution
Shop Floor Execution

Reading the Kiosk Punch History Drawer in EDGEBIC

The history drawer shows every punch and every correction on an operation, with who, when, and why. Learn how supervisors read it and why edits are append-only.

August 4, 20267 min read
Shop Floor Execution
Shop Floor Execution

Skill Expiry and Recertification in EDGEBIC

An operator certification can carry an expiry date. When it lapses, the engine stops counting that person as qualified. Learn how expiry and recertification work.

August 4, 20267 min read
Schedule Optimization
Schedule Optimization

Canceling the Optimizer Is Safe, and the Run Is Discarded

Canceling a running optimization in EDGEBIC stops it harmlessly and changes nothing, but no plan survives the cancel. What Cancel really does, and why the time budget is a ceiling.

August 4, 20267 min read
Shop Floor Execution
Shop Floor Execution

The Actual Live Screen Explained in EDGEBIC

Watch a job progress in real time on its own routing diagram. See how the Actual Live screen overlays logged-versus-planned progress on every step without ever moving the plan.

August 4, 20267 min read
Shop Floor Execution
Shop Floor Execution

The BOR Drift Banner at the Kiosk in EDGEBIC

When a routing changes after a job is scheduled, the kiosk warns the operator before setup. See how the drift banner compares the frozen routing snapshot to the live one.

August 4, 20267 min read
Outcomes & ROI
Outcomes & ROI

The Business Case for Risk-Free Schedule Optimization

Schedule optimization is only worth running if it cannot backfire: how the never-worse clamp, a proven optimality gap, and accept-before-apply make optimization pure upside.

August 4, 20268 min read
Troubleshooting
Troubleshooting

The CP-SAT Optimizer Fell Back to Multi-Run: Causes and Fixes

When you select the solver-based optimizer but the run behaves like multi-run, the CP-SAT engine was unavailable in that host and the plan fell back safely. How to confirm and fix it.

August 4, 20266 min read
Shop Floor Execution
Shop Floor Execution

The End-of-Day Actual End Snap Explained

When you mark an operation complete without a specific end time, EDGEBIC snaps the actual end to 23:59 of the last day with logged hours. See why that prevents a broken record.

August 4, 20267 min read
Outcomes & ROI
Outcomes & ROI

The Labor Constraint You Are Not Scheduling

Operator skill scheduling closes the gap machine-only plans miss: how modeling certified people as a finite resource stops the silent slip of promising one welder to five jobs.

August 4, 20268 min read
Schedule Optimization
Schedule Optimization

The Never-Worse Guarantee in Schedule Optimization

The EDGEBIC multi-run optimizer is guaranteed never worse than your baseline. Here is how a post-solve clamp enforces that promise instead of just hoping for it.

August 4, 20267 min read
Shop Floor Execution
Shop Floor Execution

The Operator Attend Fraction Explained in EDGEBIC

Not every machine needs a person for its whole run. The attend fraction sets how much operator time a run consumes, from setup-only to lights-out to a two-person crew.

August 4, 20268 min read
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