Blog
Insights on production scheduling, lean manufacturing, and manufacturing software from 35+ years of industry experience.
How the platform actually works: scheduling, optimization, the shop floor and ERP data.
A User Cannot Sign In: Causes and Fixes
When sign-in fails with invalid username or password, the real cause is a bad password, a deactivated account, or a lockout after five failed attempts. The Users grid tells you which.
Adding a Second Operator to Break a Labor Constraint, Start to Finish
A labor constraint walkthrough in EDGEBIC: diagnose why weld jobs slide while machines sit free, certify a second operator, then watch the constraint move.
Choosing the Right Schedule View in EDGEBIC
EDGEBIC has several production schedule views, and each answers a different question. A guide to picking the right surface for the plant, one machine, one job, or load.
Closing Out a Finished Job: From the Last Punch to the Variance Review
A job closeout walkthrough in EDGEBIC: verify every step, stamp the actual end, mark the job complete, then read hour variance and CPI before the next quote.
An Operator Calls In Sick: Covering a Certified Job the Same Morning
A sick operator walkthrough in EDGEBIC: record the absence, reschedule, see which steps re-staff and which slide, and audit the pins that cost a due date.
EDGEBIC Clear Data Tables Explained: The Reset Button With No Undo
How the EDGEBIC Clear Data Tables utility works: scoped clears versus a full wipe, what cascades, what survives, the typed confirmation, and the backup step first.
EDGEBIC Costing and Rates Explained: Four Numbers Behind Every Quoted Price
How EDGEBIC builds a job cost: work center rates, per-step rate overrides, material from product cost, the manual override, and the markup that produces a unit price.
EDGEBIC Database Recovery Explained: What Happens When It Cannot Start
How the EDGEBIC database recovery window works: the four options it offers, what Repair database actually repairs, and why a failed connection is rarely a data problem.
EDGEBIC Downtime Explained: The Hours a Working Day Loses
How EDGEBIC subtracts lost hours from inside a shift, why downtime is not a holiday, and which screens you actually use today to model a maintenance or meeting window.
Scheduling Abrasives Manufacturing Around Presses, Cure Ovens, and Grit Changes
Abrasives scheduling that carries grit changeovers as real sequence-dependent cost, models cure ovens as finite capacity, and pools presses so batches land on a free machine.
Scheduling Architectural Glass Fabrication Around the Tempering Furnace
Architectural glass fabrication scheduling that treats tempering as the constraint, groups lites by thickness and coating family, and works backward from the glazing ship date.
Scheduling Filtration Products Across Media, Pleating, and Assembly
Filtration manufacturing scheduling that overlaps media converting with pleating using transfer batches, pools pleaters, and keeps assembly fed instead of starved.