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How to Boost a Work Center's Capacity in a Scenario in EDGEBIC
To boost a work center's capacity in a scenario in EDGEBIC, open the quote's Scenarios view, click Add Work Center Override in the Work Center Capacity Overrides group, pick the machine, and drag the Capacity percent slider above 100, then click Run Simulation. The boost applies inside that scenario only. Real capacity on real dates does not change.
A scenario in EDGEBIC by User Solutions is a named what-if variant of a quote's simulation. A work center capacity override is the lever for testing "what if this machine had more (or less) capacity," standing in for a second shift, approved overtime, or a de-rated machine. Because the override is confined to the scenario, you can prove the idea earns its cost before you arrange anything real.
Before You Start
- A quote exists and has been simulated once. Scenarios are children of a quote, and the base simulation is your comparison baseline. See how to create a what-if scenario.
- You know the constraint. Boost the machine that is actually holding the job back, usually the bottleneck.
- You understand this is scenario only. The override changes no real capacity. See how to override capacity for one day for the real change.
- You keep a baseline scenario. A no-override Standard scenario is what you compare the boost against.
Step 1: Open the Scenario View
On the Quote tab, select the quote and click Scenarios. The What-If Scenario Analysis view opens. Select an existing scenario or click Create New Scenario and name it after the lever, for example 2nd Shift on Mill.
Step 2: Add a Work Center Override
In the Work Center Capacity Overrides group, click Add Work Center Override. A new override row appears.
Step 3: Pick the Work Center and Set the Percent
Choose the Work Center, then drag the Capacity % slider:
| Capacity % | Simulates |
|---|---|
| 150 | 50 percent more capacity, like a second shift or overtime |
| 100 | Normal capacity, no change |
| 50 | Half capacity, like a de-rated or partly staffed machine |
The Original Capacity and Adjusted Capacity fields show the before and after so you can confirm the boost is what you intended.
Step 4: Run the Simulation
Click Run Simulation. Read the Simulation Results: Estimated Start Date, Estimated End Date, Lead Time, Total Hours, and Estimated Cost. Each run overwrites this scenario's stored results, and nothing touches the shop plan. Use Remove in the Actions column to drop an override.
What Changes When You Save
| Action | What changes | What does NOT change |
|---|---|---|
| Run Simulation | The scenario's stored dates, hours, and cost | The production schedule, real capacity, shifts, per-day overrides |
| Apply to Quote | The parent quote's estimated numbers | Any real work center or calendar |
How to Check It Worked
- Confirm the override row shows the work center and your Capacity %, and that Adjusted Capacity matches your intent.
- Click Run Simulation and note the new Estimated End Date.
- Open the Comparison Analysis tab, tick this scenario and a Standard baseline, and read the Lead Time and Cost charts. The boost should show a shorter lead time at a higher cost.
- Also check the Utilization comparison tab: a scenario that only wins by running a machine at 100 percent plus for weeks has no recovery room.
Common Mistakes
Boosting the wrong machine. More capacity on a non-bottleneck adds idle time without pulling the finish in. Aim the override at the constraint.
Confusing scenario boost with a real change. The override changes nothing real. Applying the scenario copies numbers onto the quote; you still have to add the real shift or per-day override before the live schedule can keep the promise.
Ignoring utilization. A boost that lands the date by loading a machine past sustainable levels is a plan with no absorption for breakdowns. Read the utilization tab, not just lead time.
Forgetting to re-simulate. The override does nothing until you click Run Simulation.
Next Steps
The capacity boost is one lever among several scenario controls. To test weekend hours instead of overtime, see how to add an extra shift in a scenario, and when a boost proves out, make it real with how to override capacity for one day. Compare your what-ifs with how to compare two scenarios side by side. More single-task recipes live in the EDGEBIC how-to hub, and the platform overview is at /edgebic.
Expert Q&A: Deep Dive
Q: A customer wants a date our bottleneck mill can't hit at 8 hours a day. How do I test a second shift on that mill before committing to the overtime?
A: Build a scenario and add a Work Center Capacity Override on the mill. Drag the Capacity percent slider to 150, which simulates 12 hours a day instead of 8, and read the Adjusted Capacity to confirm. Run Simulation and compare the Estimated End Date and Estimated Cost against a no-override Standard scenario on the Comparison Analysis tab. If the boost lands the date, you have a numbers based case for the shift. The scenario changes nothing real, so arrange the actual second shift or a per-day override before you convert the quote, or the live run will behave like the Standard case.
Q: The scenario boost got me the date, but our real Drive Schedule run still misses it. What went wrong?
A: The scenario override lives only in the scenario. Applying it to the quote copies the promised dates and cost onto the quote, but it never adds real hours anywhere. Until you put the extra capacity into the real calendar, through a per-day capacity override or an added shift, the live scheduler still sees the old 8 hour day and reproduces the Standard result. Scenario promises always need real-world follow-through in the actual capacity data before you can keep them.
Frequently Asked Questions
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